Virtual demonstrators for parallel product and production system development

Project time: 2013 – 2017

Budget: 12 000 000 SEK

Funding: SIP Produktion2030

Purpose and goal

The core of this project is a development platform for parallel product and production system development. This has been implemented in a virtual demonstrator, showing the functionality of the approach as implemented in an IT architecture. The main impact of a virtual demonstrator for parallel product and production development is on development efficiency. By enabling quick virtual generation, verification and validation of a great number of alternative product-production solutions substantial time and cost savings can be made.

Results and expected effects

The methods and working procedures developed in the project were at project start expected to significantly contribute to a) reduce risk and the customer product realization time with up to 50%, and b) improve the geometrical quality (reduce variation) with up to 25%. These results are considered achieved on a demonstrator level, available for use and proof of concept for the industrial partners.

Approach and implementation

The project was conducted in close collaboration between Chalmers, Fraunhofer-Chalmers Centre, GKN Aerospace, Brogren Industries and Permanova. Together, the collaborators worked around a use case that established the ambition to reduce lead time for customer quotation of GKN without loosing precision in producibility assessment. The lead time reduction was expected to go from 3 months to 3 weeks. The use case was implemented in a demonstrator, also used in education of engineers at GKN, and as a means for specification of implementation.

Participating researcher(s)

Partners

Share

Similar projects

PADOK – Study Visit to India 2016

With globalization and other megatrends as demographic changes and climate change, more knowledge is needed regarding production in an international perspective. PADOK Study Visit in India 2016 have given an increased knowledge regarding how production is conducted in India, some of the challenges producing companies in that region is facing and how Swedish companies interested in investing in production in India could act to establish themselves in the region.

2016 – 2016

Tailored Tool Surfaces for Robust and Sustainable Hot Stamping

Tooling constitutes a significant part in the economical investment of the hot stamping process. Significant benefits in production economy and environmental benefits can be attained by improving the tribological performance in hot forming operations of automotive components. The main idea of this project is to create tailored tool surfaces on dies made from cheaper and easier to manufacture tool steel for the hot stamping of ultra-high strength steels.

2015 – 2018

Tailored Tool Surfaces for Robust and Sustainable Hot Stamping