Kunskapsförmedlingen Dan Lämkull
Ph.D. Ergonomics
Project time: 2022 – 2025
Budget: 11 150 000 sek
Funding: SIP Produktion2030
The project's goal is to assist industry enabling sustainable work for operators during assembly of wire harnesses.
Electrification in vehicles result in a growing number of electrical connections, resulting in increasing numbers of monotonous, repetitive, and strenuous manual assemblies of wire harnesses and high voltage cables. Wire harness installations are among the most common causes of ergonomics issues in plants. As a result, the positive shift towards electrification also negatively impacts the workforce regarding gender equality, age distribution, and the long-term sustainability of the work environment.
The project’s goal is to assist the industry in ensuring a sustainable work-life by empowering human workers during assembly of wire harnesses. The objective is to improve productivity, quality, and ergonomics of assembly installation of wire harnesses and high voltage cables using collaborative robots.
Novel technologies such as cobots can empower the assembly worker by assisting in existing operations and mitigating work-related health problems. However, there are significant challenges to resolve before successfully introducing cobots in the assembly. Besides common challenges with cobots such as productivity, safety, and achieving smooth and trustful cooperation with the operator, the design of harnesses and cables also requires special attention. These challenges can be handled already in the design and manufacturing planning phase with the help of virtual/digital tools by simulating the entire operation, including humans, cobots, and wire harnesses. However, simulating and emulating a human-robot collaboration operation of a flexible wire harness is hard, considering the deformable materials and irregular shapes of wire harnesses and the introduction of cobots in moving lines with high human involvement.
The proposed project aims to address and solve these challenges with the help of world-class competence and facilities in collaboration with consortium partners.
Vinnovas diarienr: 2022-01279
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2017 – 2018
Analysis with Manikin for improved geometrical quality during manual assembly (AMIGO)
2020 – 2022
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2017 – 2020
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2015 – 2019
Tidsättning av manuell montering är centralt för verkstadsindustrins konkurrenskraft.
2021 – 2024
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2020 – 2022
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2019 – 2022
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2019 – 2022
MIDWEST will develop mechanisation solutions for Post-weld treatment methods of welded components.
2020 – 2023
Digi-load focuses on to enhance the competitiveness in the Swedish surface treatment industry through automation and digitalization
2017 – 2020
Methods for 3D scanned digital twins for efficient development and installation of production facilities at SMEs
2018 – 2021
Development of a comprehensive model for safe installation of collaborative robots
2016 – 2018
The aim of the ARR project is to develop the potential of automation in repairs and remanufacturing
2018 – 2021
The project aims at radically improving the working environment and the employee security within the heavy manufacturing industries by using and adapting the latest technology for low and ultraprecise positioning and decision support systems. The target is to increase security and safety by adapting the decision-support and positioning system for the heavy manufacturing industries.
2017 – 2018